PVC/PP/POE Mat Machine
A next-generation extrusion system engineered to manufacture premium coil mats (also called spaghetti or wire coil mats) from PVC, PP, and POE. Designed for maximum versatility, the line produces single-color, multi-color, and stripe-pattern mats with firm backing, offering five embossed textures: Spike, New/Old Diamond, Crystal, and Leaf.
The resulting 3D coil mats deliver outstanding dirt-trapping, drainage, and anti-slip performance. They are widely specified for automotive floor mats, entrance systems, commercial flooring, industrial safety zones, and residential interiors—serving high-traffic environments such as hotels, malls, airports, offices, and hospitals.
Built for efficiency, flexibility, and long-term reliability, this production line empowers manufacturers to respond quickly to diverse market demands while maintaining consistent, high-quality output.
Parameter of PVC/PP/POE Mat Machine:
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Advantages of PVC/PP/POE Mat Machine:
High-Efficiency Production & Energy Savings
Delivers 300–700 kg/h throughput with a 10m insulated hot-air oven, cutting power use by up to 30%. Equipped with VFD-driven motors and a closed-loop water system that reduces water consumption by 60%+, balancing high-speed curing with sustainable operation.
Material Versatility & Quick Changeover
Processes PVC, PP, and POE seamlessly via optimized screw geometry and tailored temperature profiles. Quick-change die systems and interchangeable backing rollers (5 patterns: Spike, Diamond, Crystal, Leaf) allow rapid product switches within hours to meet diverse market needs.
Precision Engineering & Quality Control
Features a P20 steel spinneret die for uniform filament density and a vibration-free cooling tank for dimensional accuracy. Real-time monitoring of temperature, pressure, and speed with automatic alarms ensures consistent, defect-free output.
Smart Automation & Longevity
Powered by a Siemens PLC & 10" HMI with recipe storage for instant changeovers and remote diagnostics. Built with nitrided 38CrMoAlA screw/barrel (HV740–940) and a direct-drive gearbox for over 15 years of service life. Modular design simplifies maintenance.
Turnkey Global Support
Provides complete solutions from plant layout and formulation to installation and training. Utilizes globally sourced components (Siemens, ABB, Omron, Schneider) for reliable spare parts supply, backed by 24/7 technical assistance.
Working principle of PVC/PP/POE Mat Machine:
Material Preparation
Raw materials (PVC/PP/POE resin, plasticizers, fillers, stabilizers, pigments, and processing aids) are blended in an SHR-300L high-speed mixer at 110–130°C until homogeneous, then cooled and fed into extrusion hoppers.
Filament Extrusion
Single or dual SJ90/30 extruders plasticize the compound through four-zone temperature control (150–190°C). The melt is forced through a precision spinneret die with micro-orifices to form continuous filaments.
Water Bath Forming
Filaments enter a vibration-free cooling tank (15–25°C) for rapid solidification, preserving coil structure and dimensional accuracy before transfer to the oven.
Pre-Heating Oven
Filaments pass through a 10m hot-air oven at 160–200°C to remove moisture and activate surface properties, preparing them for lamination.
Backing Extrusion & Embossing
A SJ120/30 extruder produces a 2–4mm firm backing sheet. Patterned rollers simultaneously emboss the selected design (Spike, Diamond, Crystal, or Leaf) onto the backing surface.
Adhesive Lamination
A vacuum-assisted glue system applies uniform adhesive between the coil layer and backing. Controlled pressure and temperature ensure void-free, permanent bonding.
Curing Oven
The laminated mat cures at 140–180°C for 3–5 minutes, locking in peel strength and dimensional stability through precision temperature profiling.
Trimming & Winding
A synchronized haul-off unit conveys the mat while integrated blades trim edges to 1220/1300mm width. Trim waste is recycled. Rolls are automatically wound to set lengths (9m/12m) with consistent tension and batch labeling.
QC & Packaging
Each roll undergoes final inspection for defects, dimensions, color, and bond strength. Approved products are wrapped, palletized, and prepared for global shipment.
